Archive for the ‘Cleaning Heads Breconcherry’ Category
CIP Rotating Cleaning Heads | Breconcherry CIP Tank Washers
Breconcherry has specialised in the manufacture of CIP Tank Washers and spray heads for nearly forty years. It is an innovative, forward thinking leader in the design and manufacture of CIP Tank Washing equipment and CIP Systems.Breconcherry designs and builds the widest range of CIP Rotating Heads for cleaning food, pharmaceutical and chemical process vessels, storage tanks, chemical reactors and transport tankers.
See Also
PNR Sprayballs & Rotating Cleaning Heads
PA Tank Cleaning Heads
Torus 50/75 Tank Cleaning Heads
The perfect solution for applications where low flow and low pressure demands are critical. Able to operate from pressures as low as 0.5 Bar with flow rates as low as 8 litres/minute.
Ideal for replacing fixed or rotating spray balls, for burst rinsing or prolonged washing with strong impact. The unique design of the rotating disc of water provides instant and effective total coverage. Manufactured from FDA approved materials, and ATEX exempt versions are also available.
- Spray Pattern : 180° or 360°
- 3/8″ or 1″ BSP, pin fix, weld fix connection
- Maximum Cleaning Diameter : 3.2m
- Flow Rate : 8 l/min to 65 l/min
- Operating Pressure : 0.5 to 4 BAR
Torus 100
Larger version of the Torus 50 & 75 where higher flows and pressures are required or for larger diameter tanks.
- Spray Pattern : 180° or 360°
- 1″ pin fix connection
- Maximum Cleaning Diameter : 5.2m
- Flow Rate : 50 l/min to 120 l/min
- Operating Pressure : 1 to 6 BAR
Chemidisc
Powerful, low cost cleaning, or for burst rinsing. Manufactured from chemical resistant materials for the pharmaceutical, chemical, nuclear & food industries where FDA CFR21 compliance & heightened standards of hygiene & performance are necessary. Can be mounted at any angle.
- Spray Pattern : 180° or 360°
- 1/4″, 3/4″, 1″ & 1-1/2″ BSP connection
- Maximum Cleaning Diameter : 5m
- Flow Rate : 40 l/min to 245 l/min
- Operating Pressure : 2 to 4 BAR
Clip-Disc
The unique rotating disc design gives instant and completely uniform coverage of all internal surfaces providing a quick, aggressive wash. Ideal for burst rinsing. Designed for use in ultra hygienic applications where product purity and elimination of contamination problems is essential. Disc & flow guide made from FDA approved PVDF material, Shaft made from 316 S/S or Hastelloy.
- Spray Pattern : 360°
- 2 sizes to suit 1″ & 1-1/2″ OD tube
- Maximum Cleaning Diameter : 5m
- Flow Rate : 80 l/min to 245 l/min
- Operating Pressure : 1 to 4 BAR
Sani-Disc
Similar to Clip Disc but different materials of construction.
Pure Teflon disc and flow guide make them suitable for use in ultra hygienic applications where product purity and elimination of contamination problems are essential. Meet all FDA, USDA & 3A material and design requirements.
Also available with Carbon Filled Teflon disc and flow guide where ATEX exemption is required.
- Spray Pattern : 360°
- 2 sizes to suit 1″ & 1-1/2″ OD tube
- Maximum Cleaning Diameter : 5m
- Flow Rate : 75 l/min to 250 l/min
- Operating Pressure : 1 to 4 BAR
Turbodisc (TD)
A rotating disc which instantly converts the wash fluid into a sphere of fast moving droplets, giving total surface cover. Are ideal for burst rinsing and can be mounted at any angle.
- Spray Pattern : 180° or 360°
- 1/4″, 3/4″. 1″, 1-1/2″ BSP or Pin Fix
- Maximum Cleaning Diameter : 5m
- Flow Rate : 45 l/min to 240 l/min
- Operating Pressure : 2 to 4 BAR
Sanitor : No Ball Bearings
Ultra sanitary, low flow, variable pressure tank washer.
Ideal for applications where a compact, low flow, high sanitary unit is required. Having no bearings greatly increases the life and prohibits any contamination issues associated with bearing degradation. Offers ATEX exemption and FDA approved materials for a total regulatory compliant package.
Ideally suited to low flow, variable pressure applications where a slow constant rotation speed is required to give longer chemical dwell times for greater impact and cleaning efficiency.
- Spray Pattern : 360°
- 3/8″ BSP connection, pin fix or weld fix
- Maximum Cleaning Diameter : 4.8m
- Flow Rate : 25 l/min to 80 l/min
- Operating Pressure : 2 to 20 BAR
Turbo SSB : No Ball Bearings
Revolutionary design has no ball bearings. Operates using a hydraulic and PTFE bearing system giving the unit an increased lifetime, reducing wear and potentially prohibiting any contamination issues associated with bearing degradation. Ball bearings wear/degrade and can shed fragments which could find their way into the product. The absence of ball bearings in the Turbo SSB means there is no danger of this happening.
A unique pressure regulation system in the drive chamber helps to keep the rotation speed slow and consistent under differing pressure. This gives the Turbo SSB a longer dwell time which means it can cut through deposits more effectively.
- Spray Pattern : 360°
- 3/4″ BSP connection, pin fix or weld fix
- Maximum Cleaning Diameter : 4.4m
- Flow Rate : 40 l/min to 100 l/min
- Operating Pressure : 2 to 20 BAR
2″ Troll Ball
Simple and effective drive mechanism ensures slow, constant rotation speeds. This action provides consistent cleaning when using different cleaning fluids across a wide temperature range. Minimal moving parts provide a very low maintenance, compact cleaning solution.
- Spray Pattern : 180° or 360°
- 3/4″ BSP connection
- Maximum Cleaning Diameter : 4.5m
- Flow Rate : 50 l/min to 100 l/min
- Operating Pressure : 3 to 12 BAR
3″ Troll Ball
Same simple design as 2″ troll ball but with greater flow rate and cleaning diameter.
- Spray Pattern :180° or 360°
- 1-1/2″ BSP connection
- Maximum Cleaning Diameter : 6.4m
- Flow Rate : 110 l/min to 270 l/min
- Operating Pressure : 3 to 12 BAR
Jumbo 6
Uses a simple and effective time proven drive mechanism to ensure low maintenance with long life. The robust design means the unit can be installed in a wide variety of vessels that require a fast, powerful cleaning solution. Ideal for replacing large fixed or rotating spray balls or other jetting units where a powerful impingement clean is required. Typical full cycle cleaning time 5 – 7 minutes
- Spray Pattern : 360°
- 1-1/2″ BSP connection
- Maximum Cleaning Diameter : 11m
- Flow Rate : 175 l/min to 570 l/min
- Operating Pressure : 4 to 14 BAR
Fury 404
Compact cleaning unit which produces high impact, long range jets which oscillate through 90 deg while tankwasher continually indexes around the central axis. Only 5% of cleaning liquid is used to drive the operating mechanism so 95% passes directly to the nozzles producing very high impact jets.
Ideal where rigorous standards of hygiene and product purity are essential.
- Spray Pattern : 180° or 360°
- 1″ BSP connection
- Maximum Cleaning Diameter : 16m
- Flow Rate : 50 l/min to 200 l/min
- Operating Pressure : 4 to 12 BAR
Fury 602
Larger, more powerful version of the Fury 400 for bigger tanks or where much greater cleaning impact is needed.
- Spray Pattern : 180° or 360°
- 1-1/2″ BSP connection
- Maximum Cleaning Diameter : 24.5m
- Flow Rate : 150 l/min to 400 l/min
Operating Pressure : 2 to 10 BAR
Fury TWB (Tanker Wash Bay)
Specially designed, robust but lightweight unit producing high power, low flow wash jets which oscillate through 60 deg while the tank washer continually indexes around the central axis, safe from damage in the index synchronised protective cage. The TWB is ideal where high power jets and low flow volumes are essential to minimise effluent costs and reduce the wash cycle, while giving minimum maintenance costs and long life.
- Spray Pattern :360°
- 3/4″ BSP connection
- Maximum Cleaning Diameter : 16m
- Flow Rate : 25 l/min to 100 l/min
Operating Pressure : 5 to 25 BAR
Fury TWB HP (Tanker Wash Bay High Pressure)
Similar to Fury TWB but designed to operate at pressures up to 90 BAR.
- Spray Pattern :360°
- 3/4″ BSP connection
- Maximum Cleaning Diameter : 10m
- Flow Rate : 15 l/min to 70 l/min
- Operating Pressure : 5 to 90 BAR
Typhoon
Designed to be one of the most powerful and versatile cleaning units in its class. The unit is powered by a simple turbine drive, resulting in low maintenance and very low running costs. The constant, repeatable and validateable action of the unit provides very powerful, stable jets with high dwell times, maximising chemical contact time and mechanical energy. Can be fitted with the Veri-Clean Validation System which confirms that head is operating correctly.
- Spray Pattern : 360°
- 1″ BSP connection
- Maximum Cleaning Diameter : 18m
- Flow Rate : 80 l/min to 220 l/min
- Operating Pressure : 2 to 10 BAR
Tempest
More powerful version of the Typhoon cleaning head with much higher flow rate and greater impact force. Can be combined with the new Veri-Clean Validation System which confirms head is operating correctly.
- Spray Pattern :360°
- 1-1/2″ BSP connection
- Maximum Cleaning Diameter :19m
- Flow Rate : 140 l/min to 380 l/min
- Operating Pressure : 2 to 10 BAR
Veri-Clean
Used with Typhoon or Tempest cleaning heads to detect rotational forces. Ideally suited to applications where it is required to have an automated signal indicating that the tank cleaning device is working correctly.
- Sensor Type : Magnetic proximity IP68/69K
- The signal can be wired into a PLC type control system, a simple signal indicator or other system.
Retractors
The units sit externally to the process and extend under the power of the cleaning fluid to allow the inbuilt cleaning head to clean the appropriate section of the vessel.
- Tri clamp connection
- Spray Pattern : custom spray pattern depending on cleaning head selected.
